Chlorinator Accessories

The lifting beam is very essential for safe handling of chlorine container. This can also be lifted with a dynamometer to weigh the ton container. It is made of ISMC 125 and solid steel hook. High tensile bolt hold the hook. It has maximum load capacity of 03 tons.

Trunnion Roller Support helps in the proper placement of tonners and to rotate the ton container easily for positioning the gas valve. The tonners are to be placed in such a way that both the valves are in vertical alignment. Roller support help in emergency condition to rotate the tonner.

An additional valve assembly mounted with a yoke on the container valve to keep the container valve damage free. It eliminates the possibility of leakage from the damaged container valve.

The flexible copper connector is used with Cylinder, Tonner , Header and Chlorinator to form the required connection. This connector comes with a standard length of 1.5 Mtrs. with end fittings suitable for ton container valve. The silver brazing of end connectors offer a long corrosion free service.

It is strongly recommended that isolation valve assemblies be used on all container connections. This will greatly reduce the chances of chlorine leaks and increase the lifetime of the flexible connectors. Isolation valves are also used to prevent air and moisture from entering the flexible connectors and manifold piping. If moisture is allowed to enter the manifold (usually during changing of containers) this can lead to serious corrosion inside the manifold which then causes equipment failures and additional maintenance.

The manifold is constructed out of ASTM A 106 Gr. B 20 NB seam-less carbon steel pipe with forged fittings and flanges of ASTMA grade. The manifold is supported on an angle iron which is firmly grouted to the floor. The manifold is fitted with manifold valves which are as per IS 3224. The manifold valves are used to connect the tonner in use or isolate the tonners which are not in use. The manifold is also provided with a pressure gauge with an isolating valve.

Manufactured as per BS EN ISO 17292. These valves are of three piece design. The end connection is socket weld. The body is made of carbon steel and the ball is made of Hastelloy “C” / Monel 400. The stem is bottom entry, providing maximum safety. This design ensures that stem blow-out does not take place, safe guarding personnel working in its vicinity and preventing chlorine gas from leaking out.

These are electrically operated ball valves. The actuator is quarter turn rotary type fixed on the ball valve.

The gauges are specially designed for Chlorine service. Great Chlorine resistance Material with Hestalloy-C Range : 0-16 Kg/Cm² & -760 mm Hg to 0. Also available for water service ; Range : 0-10 Kg/Cm2.

The switches are specially designed for Chlorine service. Range : 1.5 to 15 bar and 0.4 to 04 Kg/Cm². Vacuum Switch range : -01 to 0 bar and -1000 to 0 mm WC. Also available for water service ; Range : 0.6 to 06 Kg/Cm2.

● Impuries are inherent in chlorine gas because it is packaged in steel containers. The principal impurity being Ferric Chloride. The amount of Ferric Chloride that deposits out in a chlorine gas system is a funcon of the quality of the chlorine used. Impuries will always precipitate out of gas if it re-liquefies. This is a common occurrence at points where there is a sudden pressure drop or varying temperatures.

● A chlorine filter will remove the nuisance causing impuries in chlorine gas. The filter has two chambers. The lower poron acts as a trap for liquid impuries. The sudden enlargement decreases the velocity so that gas is unable to carry entrained droplets of liquid chlorine which is high in Ferric Chloride. The upper poron has a removable filter cartridge. The filter element is especially impregnated so that the Ferric Chloride “plates out” rapidly as it passes through the element. Therefore, the filter acts as both a filter and a condensate trap.

● It has 2 Stages of filter Assembly with Filter Holder Monel 400 & Acvated Alumina & Glass wool.

The container pressure of chlorine varies between 8-10 Kg/Cm2, which is very high to either meter or doze accurately. Hence a pressure reducing valve is used in the system. This valve is capable of reducing the pressure of chlorine to manageable limit of approximately 2 Kg/Cm2. The pressure reducing valve is spring loaded with PTFE diaphragm. This valve prevents the reliquification in the system.

SHITAL ENTERPRISES has been manufacturing highest quality gas chlorination equipments Our gas chlorination equipment is manufactured using the highest quality materials for both chemical resistance and physical durability. Unlike our competitors, SHITAL ENTERPRISES body parts are machined from solid black UHMW type material for maximum Chlorine Resistance , wall thickness and strength.

WMR 2000. Remote Vacuume Regulator has following Specifications.

• ● The vacuum regulator shall include a panel for wall mounting, a drip leg with heater, and a diaphragm protected pressure gauge.
• ● It shall include a ¾" Union Flange for connection to the chlorine gas manifold.
• ● The vacuum regulator body parts shall be constructed of solid machined UHMW material for maximum durability and cracking resistance.
• ● Vacuum regulator springs shall be made of Hestalloy-C 276
• ● The regulator shall incorporate a pressure relief (vent) valve with separate ports for chlorine feed and chlorine vent.
• ● Connections shall be provided for tubing vented gas away from the pressure relief (vent) port of the vacuum regulator to atmosphere outside the building. The outside end of the vent tubing shall be equipped with an insect screen.
• ● The regulator shall be equipped with an inlet filter to remove particulate mater from the gas before it enters the inlet safety valve.
• ● The regulator shall include a diaphragm protected, pressure gauge that will indicate if there is chlorine gas pressure in the manifold.
• ● The vacuum regulator chlorine gas vacuum outlet port shall be either 1", 1.5", or 2" Schedule 80 PVC piping.
• ● The vacuum regulator can be optionally fited with a Y-Strainer for the chlorine gas upstream of the drip leg in the pressure manifold section. 10. The diameter of the regulating diaphragm shall be at least 10" (25 cm).

An injector is a very vital part of a chlorinator. There is a venture type of nozzle provided inside the injector. When power water from booster pump passes through the nozzle, it undergoes a pressure loss and hence develops vacuum.

A) Single Sensor Leak Detector
B) Double Sensor Leak Detector
The Chlorine gas detection system consists of a control unit and a sensor. The Sensor mounted remotely senses the gas present in the room, which is indicated on the panel. Apart from the audio visual alarm present in the panel, there is a potential free contact which can be used to trigger a remote alarm or actuate the exhaust fan.

1) Hook type Load Cell
2) Platform type Load Cell
Highly Precise Electronic weighing scale for chlorine tonner with 6 Digit LED Display An ISO 9001:2008 Approved (Export Quality Material) & Advance microprocessor based design with weight and Measurement approved with GOVT CERTIFICATE.