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Gas Chlorinator

Cylinder Mounted

Shital Enterprise is regarded as one of the top manufacturers, suppliers, providers, designers, and commissioners of Gas Chlorinators in Mumbai, Navi Mumbai, and Thane throughout India since we place a premium on quality.

The use of chlorine to sterilize water is commonplace all around the world. Chlorination is a common and cost-effective method of transforming water that provides clean drinking water and protects against water-borne infections. The method entails combining chlorine gas with water to create hypochlorous acid, which destroys dangerous bacteria and viruses.

Operation -:

  • ● The chlorine gas from the cylinder enters the chlorinator where it is filtered to remove any foreign material which might be present. Water flowing through the ejector creates a vacuum which opens the inlet valve to admit the gas into the regulator. The spring opposed diaphragm regulates the vacuum at this point to a closely controlled value.
  • ● The gas passes through the flow meter(s) and the rate control valve and then to the ejector or ejectors where it is Thoroughly mixed and dissolved in the water and carried to the application point as a solution. When multiple metering tubes and ejectors are used, each operates independently of the others. Adjustment of one of the gas flow rates has no effects on other rates.
  • ● The system is completely under vacuum from the ejector to the gas inlet valve during operation. If the water supply to the ejector is stopped, or the operating vacuum is lost for any other reason,. The spring loaded gas inlet valve immediately closes to isolate the chlorinator from the gas supply. Any gas, under pressure which might enter the regulator is vented from the system through the built-in pressure relief valve.
  • ● The ejector is provided with a diaphragm operated back check valve to insure that water does not leak back into the regulator when the system is shut down. The ejector is designed for mounting directly in the pipeline if desired.

Remote Meter

  • 1. A gas flow meter shall be provided to indicate the gas flow rate. The gas flow meter shall be suitable for wall mounting.
  • 2. This gas flow meter shall be equipped with a control valve for manual feed rate adjustment.
  • 3. Flow meter tubes shall indicate flow rates up to _______ and down to a minimum of 1/20 of the maximum value.

Shital Model System

  • SUPER CVR 700
  • 0-2 kg/hr (100 PPD)
  • SUPER CVR 500
  • 5 kg/hr (250 PPD)
  • SUPER CVR 200
  • 10 kg/hr (500 PPD)

Application

For Process Water, Water Treatment Plant Municipal waste water, Textiles Chemical & Pharmaceutical manufacture, Food

Ordering Information

  • Gas: Chlorine, Sulfur Dioxide
  • Capacity (maximum feed rate):
  • English: 1.5, 4, 10, 25, 50, 100, 200, 250, 500PPD
  • Metric: 75, 100, 200, 500 grm/hr
  • 1,2 ,4, 5, 10 kg/hr
  • Mounting: Direct cylinder, wall, or ton
  • Power (ton only): 120 or 240 VAC or 24 VDC (heater)
  • Automatic Switchover: Yes or No

Floor Mounted

Shital Model No (Ranges from FMR-1000 to FMR-3000) is the advance technology Chlorinator designed to feed chlorine gas at a controlled rate. The flow rate of gas is maintained by constant positive acting spring-opposed diaphragm regulators.

Special Features:

1. VACUUM REGULATORS

operate on diaphragm backed by Monel spring vacuum regulator remotely mounted on manifold consisting of electrically operated heater for smooth flow of gas in cold climate; and as such, system remains under vacuum condition till dosing point.

2. DIFFERENTIAL REGULATOR (Optional):

Maintains stedy flow rate and maintains constant vacuum beteween rate valve and flow meter.

3. RATE SETTING :

Manual adjustment at the rate valve located on differential regulator body along with flow indicator.

4. CAPACITY :

10 Kg/hr to 120 Kg./Hr. or 10,000 P.P.D. (Pounds/Chlorine per 24 Hours)

5. RANGE :

Within the basic 120 Kg./Hr. Capacity, the SHITAL Chlorinator is capable of operating overflow ranges from 20 to 1,which are dependent upon the type of flow meters used.

6. WATER REQUIREMENT :

The water supply flow rate and pressure requirement depend upon the maximum Chlorine capacity and back pressure at the outlet of the ejector. Back pressure includes the pipe functional losses between SHITAL Chlorinator and the point of application, plus existing back pressure at the point of application.

7. SEMI AUTOMATIC OPERATION :

The Chlorine regulator will permit gas flow only when the ejector furnishes sufficient vacuum. To operate the Chlorinator, it is necessary to initiate the ejector water flow. To stop Chlorinator, it is necessary to interrupt the water flow. This 'On/Off' operation makes Chlorinator semiautomatic. it can be accompanied by opening and closing of a solenoid valve in the injector water line.

Wall Mounted Chlorine Regulator

Model No-WMR-2000 (40Kg/Hr Capacity) Installation Service:-Available Service after Sale:-Available Warranty-18 Months.

Wall Mounted Chlorine Regulator

Remote wall panel mounted Vacuum regulator, Vacuum is controlled by a spring opposed diaphragm via which via the throttling action of the inlet connected valve, reduces the gas from a varying supply pressure to constantly regulated vacuum for safe transport to the point of application.Pressure relief is provided by a spring loaded diaphragm actuated pressure relief valve The Pressure relief Valve Will be open when the inlet Pressure is excessive. The inlet Valve does not shut off and no vacuum is being Created or is over come. The pressure relief Valve is Connected to the vent. The regulator is equipped with a gas pressure gauge to provide local indication of gas supply status. The pressure gas inlet connection incorporates a lead seal, filter assembly and liquid trap with pad heater

Wall Mounted Gas Chlorinator

The SHITAL ENTERPRISES vacuum regulator is a spring-opposed diaphragm type design which serves, via the throttling action of the inlet valve, to reduce the gas from a varying supply pressure to a constantly regulated vacuum. This allows for safe transport of gas to the point or points of application.
The vacuum regulator has a vacuum sealing o-ring which stops the gas flow in the event the operating vacuum becomes excessive. This condition can be caused when the supply of gas is exhausted, or when the gas supply valve(s) is closed during ejector operation.
The vacuum regulator is equipped with a gas pressure gauge to provide a local indication of the gas supply status.

Specification:

  • A. The vacuum regulator shall be a vacuum operated, solution feed type for dispensing chlorine gas from achlorine gas pressure manifold.
  • B. The vacuum regulator shall have a chlorine gas feed capacity of up to 10,000 pounds per day (200kg/hr).
  • C. The vacuum regulator shall be constructed of materials suitable for wet or dry chlorine gas service.

Vacuum Regulator :

    A. The vacuum regulator shall include the following:
    1. Panel for wall mounting.
    2. 2.5” dial, diaphragm protected compound vacuum/pressure gauge with Tantalum diaphragm and Hastelloy-C process connection.
    3. A ¾” or 1” FPT 2-bolt flange for connection to a gas manifold.
    4. Drip-leg with 25 Watt heater.
    5. Sch.80 PVC union vacuum connection.

  • B. The vacuum regulator body parts shall be constructed of solid machined UHMW material for maximum durability and cracking resistance.
  • C. The vacuum regulator shall have a spring-opposed diaphragm assembly, using a two layer PTFE diaphragm, which controls vacuum and closes tight upon loss of vacuum.
  • D. All vacuum regulator springs shall be made of Hestalloy .
  • E. The vacuum regulator inlet safety valve stem shall be constructed of solid Silver and shall seal against a machined PTFE valve seat.
  • F. The vacuum regulator shall incorporate a dedicated pressure relief (vent) valve with separate ports for chlorine feed and chlorine vent. The vent valve shall open to relieve pressure at 1 PSI or less.
  • G. Connections shall be provided for tubing vented gas away from the pressure relief (vent) port of the vacuum regulator to atmosphere outside the building or to scrubber intake. The outside end of the vent tubing shall be equipped with an insect screen.
  • H. The vacuum regulator shall be equipped with a Silver screen type inlet filter to remove particulate matter from the gas before it enters the inlet safety valve.

Floor Mounted Gas Chlorination

Shital Enterprisess has been manufacturing highest quality gas chlorination equipment . Our gas chlorination equipment is manufactured using highest quality materials for both chemical resistance and physical durability.
Shital Enterprisess floor cabinets provide a convenient and aesthetic free standing mounting for gas chlorination feed rate indication and control equipment. The floor cabinets are durable free standing fiberglass housings used to mount flow meters, control valves, vacuum gauges, vacuum switches, etc. Floor cabinets are available in a range of sizes and with a variety of options.

Floor Cabinets – General Specifications: Floor Cabinet General :
  • 1. The free standing floor cabinet shall be constructed of corrosion resistant materials and be used to house the chlorine gas feed rate measurement and control equipment.
  • 2. Operation of the manual and automatic control valves shall be fully accessible without the need to open the floor cabinet structure. Operation of the bypass ball valves shall also be accessible from the rear without the need for opening the cabinet housing.
  • 3. Manual bypass using true union ball valves will be optionally included in the floor cabinet.

Differential Pressure Regulator

The differential pressure regulator shall maintain a constant pressure differential across a variable or fixed orifice providing a steady flow rate regardless of variations in upstream or downstream pressure.

Flow Meter and Manual Rate Valve

Each Floor Cabinet will include at least one glass tube and float type flow meter and also a manual rate control valve.

Outlet Vacuum Gauge

Floor Cabinets shall be provided with one vacuum gauge with diaphragm protection that is connected to the outlet section in order to provide a visual indication of ejector vacuum level.

Inlet Vacuum Gauge

Floor Cabinets may optionally be provided with one vacuum gauge with diaphragm protection that is connected to the outlet section in order to provide a visual indication of floor cabinet inlet vacuum level.

Vacuum Switches

Floor Cabinets may optionally be provided with one or more vacuum switches that can be used to low alarm in the case of loss of system vacuum or high alarm in the case of loss or blockage of chemical supply.

Cylinder Mounted Gas Chlorinator

The Super (Super CVR 200 , Super CVR 500 , Super CVR 700) CVR Gas Chlorinator is a high Quality Grade chlorinator of the solution feed, vacuum type. Proven design, rugged construction and use of best available materials assured precise gas feeding, low maintenance, dependable operation and long life. The chlorinator mounts directly on the cylinder valve by means of yoke clamp connection.

Cylinder Mounted Vacuum Regulator -:
  • 1. The vacuum regulator shall mount directly on the gas cylindervalve by means of a corrosion resistant and gasketed yoke assembly complying with the standards.
  • 2. The vacuum regulator body parts shall be constructed of solid machined UHMW material for maximum cracking resistance.
  • 3. The regulator shall have a spring-opposed diaphragm that controls vacuumand closes tight upon loss of vacuum.
  • 4. The regulator shall incorporate a pressure relief (vent) valve with separateports for chlorine feed and chlorine vent.
  • 5. Connections shall be provided for tubing vented gas away from thepressure relief (vent) port of the vacuum regulator to atmosphere outsidethe building. The outside end of the vent tubing shall be equipped with aninsect screen.
  • 6. The regulator shall be equipped with an inlet filter to remove particulatematter from the gas before it enters the inlet safety valve.
  • 7. The regulator shall include a flow meter tube to indicate feed rate.
  • 8. This gas flow meter shall be equipped with a control valve for manual feed rate adjustment.
  • 9. Flow meter tubes shall indicate flow rates up to 100 pounds per day and down to a minimum of 1/20 of the maximum value.
  • 10. The regulator shall include a mechanism to indicate when the cylinder is empty and requires replacement.
  • 11. The design of the regulator shall not rely on any O-Ring(s) to prevent pressurized Chlorine leaks, into the room, from the region upstream of the inlet safety valve.

Ejector -:

  • 1. The one ejector shall be water operated venturi nozzle type. Theejector shall provide the operating vacuum for the vacuum regulator.
  • 2. The ejector shall incorporate a spring loaded, normally closed check valveto prevent the backflow of water into the chlorine gas equipment. Thecheck valve shall be suitable for back pressures up to a minimum of 140psi.
  • 3. Ejector check valve shall automatically close upon the loss of vacuum inthe Ejector.

Design Features -:

  • ● Sonic Flow: Gas flows at sonic velocity maintaining constant gas flow; additional pressure regulation is not required.
  • ● Automatic switchover: A separate, independent device that does not require manual reset.
  • ● Versatility: Cylinder, manifold or ton container mounting. Unit can be modified for semi-automatic or automatic control. Variety of ejectors available for all applications.
  • ● Reliable: Over 40 years of experience with all vacuum operation, loss of chlorine supply indicator, integral venting system,

Applications -:

For process water, waste treatment and water treatment in the municipal or industrial marketplace.

  • ● Disinfection: potable water, municipal wastewater.
  • ● Chloramination: potable water.
  • ● Dechlorination: textiles, wastewater effluent.
  • ● Slime and algae control: irrigation system, cooling towers
  • ● Slime and algae control: irrigation system, cooling towers
  • ● Process water: chemical and pharmaceutical manufacture, food (wash down, canning, bleaching, taste and odor control)
  • ● Cyanide, chromium removal: metal-finishing wastes.Zebra mussel control

Swimming Pool Gas Chlorination System

● Most people probably wouldn't want to go swimming in a giant, germ-filled petri dish. But without modern chemistry, that's what swimming in pools could be like. Even a quick swim in unsanitized water could expose a person to illnesses such as diarrhea, swimmer's ear and various types of skin infections, including athlete's foot.

● Chlorine chemistry helps fight germs to keep pool water sanitized, so swimmers are not exposed to harmful levels of microbes that cause illnesses.

● Chlorine is added to the water to kill germs When it is added to a swimming pool, it forms a weak acid called hypochlorous acid that kills bacteria like salmonella and E. coli, as well as germs that cause viruses such as diarrhea and swimmer's ear.

APPLICATION OF CHLORINE GAS

  • 1. Public & Private Swimming Pools
  • 2. Water Park
  • 3. Sewage Treatment Plant
  • 4. Water Treatment Plant
  • 5. Thermal Power Plant
  • 6. Agriculture Industries
  • 7. Chemical Industries
  • 8. Medical Industries
  • 9. Pharmaceutical Industries
  • 10.Power Generation

THE BENEFITS OF CHLORINATION ARE

  • 1. Proven reduction of most bacteria and viruses in water.
  • 2. Residual protection against recontamination.
  • 3. Ease-of-use and acceptability.
  • 4. Scalability and low cost.

WHY SHITAL ENTERPRISES ONLY? -:

  • ● Customer Safety is our top-most priority with quality disinfectants of water so we used quality raw material for manufacturing of chlorinators .
  • ● Two Years Warranty of Gas Chlorinators.
  • ● Zero Maintenance cost within warranty Period
  • ● Free Services & Spares Replacement within warranty period.
  • ● Service can be applicable in workshop for repairing & Testing and also if require on site also.
  • ● Our Engineer will train whichever your operator will be in your swimming pool, for maintain its maintenance for emergency & how to use it in a proper way